Maintenance of industrial tobacco equipment

Maintenance and operation of industrial tobacco equipment

Maintenance of PMD tobacco production equipment

Maintenance and operation of industrial filter making equipment

Maintenance of FMD filter rod production equipment

Maintenance and operation of industrial cigarette equipment

Maintenance of automated combined production system for the production and packing of SMD cigarettes

>20

4 >90

completed projects

years of experience

we have been serving tobacco and cigarette companies in 4 countries

well-qualified specialists employed by our company

completed projects

years of experience

countries established
ongoing cooperation

well-qualified specialists
employed by our company

Our services

OPERATIONAL SUPPORT

We provide our operators, mechanical technician and electronic technicians for a short period (up to 1 month)

We provide our operators, mechanical technician and electronic technicians for a long period (more than 1 month)

We provide extensive technical support of customer’s production process including KPI obligations for a term of 1 year or greater

TECHNICAL SUPPORT

Elimination of failures in the production process of any complexity

Decreasing the amount of defective products and waste of technological materials

Monitoring compliance with quality standards and improving KPIs

Technical support when converting equipment to other modes of production

Assistance in launching new products

Changing editable software

MAINTENANCE AND EQUIPMENT OPERATION

Tactile and visual diagnostics of the current state of the equipment

Assisting with preventative maintenance

Performing actual technical maintenance

Repair of production lines that require long downtime

Preparing equipment for start-up after maintenance

Decreasing the amount of non-regular emergency breakdowns and providing scheduled technical maintenance of equipment

Expert assistance in identifying and creating lists of the necessary special tools for quality maintenance

Expert evaluation and assistance in determining the insurance value of spare parts and the threshold for repeating the order for such

Expert assistance in maintenance planning in the SAP system” заменить на “Expert assistance in maintenance planning with the help of the SAP system

Observing the operational standards during production process

INSTALLATION, DISMANTLING AND TRANSPORATION OF EQUIPMENT

Full diagnostics of production lines (mechanical and electronic technicians)

Reporting on the state of equipment including drafting a list of spare parts required to bring the equipment up to its basic state

Performing deinstallation, transportation and installation of equipment at the Customer’s production site by our technicians and electronic engineers

Implementation of commissioning works together with the customer

Bringing equipment up to nominal speed while maintaining the required quality of products and starting the production up

OPERATIONAL TRAINING OF YOUR EMPLOYEES

Direct practice on actually operating equipment

Training on troubleshooting, process failures, replacement of spare parts and adjustment of equipment during production

Training for complex repairs and maintenance of equipment

Teaching practical skills in per-unit repair

Training in product quality control (manual and mechanical)

The main goal is stable and reliable
operation of your enterprise

The main task of our company is to make the most of available resources to achieve the goal set by the Customer. We regularly invest in the development of innovations in the company. it allows us to find the best solutions to help our Customers.

Our company provides the following services:

Installation / dismantling, transfer, format change, repair and maintenance
of production equipment

Quality control of tobacco products

Operating and regulating the production equipment for finished products

We provide a full range of services for the production of tobacco products:

SMD cigarette packaging lines
Production lines for filter sticks of different FMD formats
PMD tobacco production line

Our organization has
highly qualified employees

All employees of our organization are highly qualified with work experience from 10 to 35 years

For all maintenance inquiries

On the organization of competent management of spare parts

Evaluation and assistance in creating and improving the project management system

Improve processes and KPIs and minimize costs

Feasibility study and management support for capital investment projects

Management support for projects on installation, dismantling and transportation of equipment

List of employees

Operator of SMD cigarette maker and packer equipment

Mechanical technician of SMD cigarette equipment

Chief mechanical technician of SMD cigarette equipment

Mechanical technician of SMD packaging equipment

Chief Mechanical technician of SMD packaging equipment

Filter-making equipment operators

Mechanical technician of FMD filter maker equipment

PMD Tobacco Sorter

Mechanical technician of PMD Tobacco equipment

SMD, FMD, PMD electronic technician

Senior electronic technician

Preventive Maintenance Engineer (Packer)

Fitter

Preventive Maintenance Engineer (Maker)

Product quality controller

List of serviced equipment

CIGARETTE EQUIPMENT

HAUNI

GD

MOLINS

Protos 70

121 Mark 8

Protos 80

Mark 9

Protos 90

Mark 10

Protos 1-8

Protos 2-2

Protos 2C

Protos M5

Decoufle

List of serviced equipment

PACKING EQUIPMENT

GD

FOCKE

MOLINS

X1

350 HLP

X2

550 X2 NV

701 X3

FX1

XW

List of serviced equipment

OVERWRAPPER/CARTONE

GD

FOCKE

4350

401 C600

409 CT

408 CV

XW

List of serviced equipment

FILTER MAKING EQUIPMENT

HAUNI

GD

KDF2

DF-10

KDF3

KDF4

MERLIN

MULFI

List of serviced equipment

BUFFER/HANDLING

GD

HAUNI

ITM

S90

VARIOS

ITM-FTF-FL

S140

MAGOMAT

B21

BOB-ME

T10

Filtromat

SASIB

UNIFLOW

HCF

Taurus

COMFLEX

List of serviced equipment

CASEPACKER

SENZANI

FOCKE

SBNE

459 List of serviced equipment

TOBACCO EQUIPMENT

Vein processing line:

Tobacco humidification line:

Sheet drying line:

1) Loading Tipper DICKINSON

1) Loading tobacco leaf Slicer HAUNI

1) Tumble dryer XL Drayer DICKINSON

2) DICKINSON belt conveyors

2) DICKINSON,
HAUNI belt conveyors

2) Accumulator-dispensers CRS,DIET DICKINSON

3) Vibratory conveyor DICKINSON

3) Vibrating conveyor DICKINSON,
HAUNI

3) Fibex ITM dispenser

4) DICKINSON weighing conveyors

4) DICKINSON,
HAUNI weighing conveyors

4) Drum conditioning and aromatization XL Cooler DICKINSON

5) Drum humidifier ADMOIST DICKINSON

5) DCCC DICKINSON Humidification Drum

5) DICKINSON shredded tobacco mixers

6) DICKINSON humidification silo

6) Silos-mixers for humidifying leaf tobacco DICKINSON

6) System for loading tobacco into boxes Box Fill DICKINSON

7) Vein cutters KT-160 HAUNI

7) DICKINSON metal detector

7) DICKINSON roller conveyors

8) DICKINSON dispenser

8) Cardwell/ITM Tipper Feeders

9) DICKINSON humidification and aromatization drum

9) ITM vibrating sieve conveyor

10) Dryer STS/FBD DICKINSON

10) Tobacco cutter KT-2 HAUNI

11) DICKINSON classifier and vein separator

12) ITM Chopped Vein Silage

Filters Cardwell, Unimaster Donaldson, DICKINSON cyclone filter

Tobacco supply and aspiration system

Breaker Delphi ITM

TOBACCO EQUIPMENT

Vein processing line:

1) Loading Tipper DICKINSON

2) DICKINSON belt conveyors

3) Vibratory conveyor DICKINSON

4) DICKINSON weighing conveyors

5) Drum humidifier ADMOIST DICKINSON

6) DICKINSON humidification silo

7) Vein cutters KT-160 HAUNI

8) DICKINSON dispenser

9) DICKINSON humidification and aromatization drum

10) Dryer STS/FBD DICKINSON

11) DICKINSON classifier and vein separator

12) ITM Chopped Vein Silage

Filters Cardwell, Unimaster Donaldson, DICKINSON cyclone filter

Tobacco humidification line:

1) Loading tobacco leaf Slicer HAUNI

2) DICKINSON, HAUNI belt conveyors

3) Vibrating conveyor DICKINSON, HAUNI

4) DICKINSON, HAUNI weighing conveyors

5) DCCC DICKINSON Humidification Drum

6) Silos-mixers for humidifying leaf tobacco DICKINSON

7) DICKINSON metal detector

8) DICKINSON dispenser

9) ITM vibrating sieve conveyor

10) Tobacco cutter KT-2 HAUNI

Tobacco supply and aspiration system

Sheet drying line:

1) Tumble dryer XL Drayer DICKINSON

2) Accumulator-dispensers CRS,DIET DICKINSON

3) Fibex ITM dispenser

4) Drum conditioning and aromatization XL Cooler DICKINSON

5) DICKINSON shredded tobacco mixers

6) System for loading tobacco into boxes Box Fill DICKINSON

7) DICKINSON roller conveyors

8) Cardwell/ITM Tipper Feeders

Breaker Delphi ITM

According to the standard regulations, our employees have a rotational work schedule (2 months of work alternate with 2 months of rest). We provide two shifts of workers (while one shift is resting, the second shift will come to you). Accordingly, your production will always have a professional team of our specialists and you will not have to stop production even for a single day! However, our client, if desired, may choose another work schedule that is more convenient for him. We are ready to consider all offers.

The cost of works or services depends on the specific list of workers required to fulfill the order, as well as on the length of stay of our workers at the client's production.

Get a free consultation

For all questions from our specialists

О нас говорят

Проснувшись однажды утром после беспокойного сна, Грегор Замза обнаружил, что он у себя в постели превратился в страшное насекомое.

410015, Saratov region, Saratov, Plyakina, 3, of. 3

>15

>20

4

>90

completed projects

years of experience

we have been serving tobacco and cigarette companies in 4 countries

well-qualified specialists employed by our company

completed projects

years of experience

countries establishedongoing cooperation

well-qualified specialists employed by our company

Our services

OPERATIONAL SUPPORT

We provide our operators, mechanical technician and electronic technicians for a short period (up to 1 month)

We provide our operators, mechanical technician and electronic technicians for a long period (more than 1 month)

We provide extensive technical support of customer’s production process including KPI obligations for a term of 1 year or greater

TECHNICAL SUPPORT

Elimination of failures in the production process of any complexity

Decreasing the amount of defective products and waste of technological materials

Monitoring compliance with quality standards and improving KPIs

Technical support when converting equipment to other modes of production

Assistance in launching new products

Changing editable software

MAINTENANCE AND EQUIPMENT OPERATION

Tactile and visual diagnostics of the current state of the equipment

Assisting with preventative maintenance

Performing actual technical maintenance

Repair of production lines that require long downtime

Preparing equipment for start-up after maintenance

Decreasing the amount of non-regular emergency breakdowns and providing scheduled technical maintenance of equipment

Expert assistance in identifying and creating lists of the necessary special tools for quality maintenance

Expert evaluation and assistance in determining the insurance value of spare parts and the threshold for repeating the order for such

Expert assistance in maintenance planning in the SAP system” заменить на “Expert assistance in maintenance planning with the help of the SAP system

Observing the operational standards during production process

INSTALLATION, DISMANTLING AND TRANSPORATION OF EQUIPMENT

Full diagnostics of production lines (mechanical and electronic technicians)

Reporting on the state of equipment including drafting a list of spare parts required to bring the equipment up to its basic state

Performing deinstallation, transportation and installation of equipment at the Customer’s production site by our technicians and electronic engineers

Implementation of commissioning works together with the customer

Bringing equipment up to nominal speed while maintaining the required quality of products and starting the production up

OPERATIONAL TRAINING OF YOUR EMPLOYEES

Direct practice on actually operating equipment

Training on troubleshooting, process failures, replacement of spare parts and adjustment of equipment during production

Training for complex repairs and maintenance of equipment

Teaching practical skills in per-unit repair

Training in product quality control (manual and mechanical)

CONSULTATIONS

For all maintenance inquiries

On the organization of competent management of spare parts

Evaluation and assistance in creating and improving the project management system

Improve processes and KPIs and minimize costs

Feasibility study and management support for capital investment projects

Management support for projects on installation, dismantling and transportation of equipment

List of employees

Operator of SMD cigarette maker and packer equipment

Mechanical technician of SMD cigarette equipment

Chief mechanical technician of SMD cigarette equipment

Mechanical technician of SMD packaging equipment

Chief Mechanical technician of SMD packaging equipment

Filter-making equipment operators

Mechanical technician of FMD filter maker equipment

PMD Tobacco Sorter

Mechanical technician of PMD Tobacco equipment

SMD, FMD, PMD electronic technician

Senior electronic technician

Preventive Maintenance Engineer (Packer)

Fitter

Preventive Maintenance Engineer (Maker)

Product quality controller

List of serviced equipment

CIGARETTE EQUIPMENT

HAUNI

GD

MOLINS

Protos 70

121

Mark 8

Protos 80

Mark 9

countries established
ongoing cooperation

well-qualified specialists
employed by our company